MasterPlast develops and manufactures complete XPE foam plants based on a new, simplified concept of crosslinked polyethylene technology. Instead of relying on external foam suppliers, converters purchase polymers and masterbatches in granular form and transform them directly into finished XPE foam.
This approach reduces transport and storage costs, increases flexibility on formats, colours and densities, and makes the XPE process accessible even to companies that have never produced foam before.
Why choose a Masterplast plant
Efficient, reliable, profitable.
Installation benefit
- Fast plant installation and start-up (3 weeks)
- Reduced volume of wasted material during the start-up
- Assembling made by specialized team
- Fast operating learning for workers, thus rapid full speed achievement
Commercial Benefit
- Increased selling flexibility due to the reduced operating chain
- Fastened response to market request
- Increased gross margin
- Reduced stock cost
- Large product panel in quality and colors
Operating benefit
- Low electric power consumption (1/3 compared to competitor)
- Low gas consumption (1/3 compared to competitor)
- High annual operating cost saving
- Reduced maintenance need all along the years
- Less resources used in maintenance activities
- Substantial mechanization and computerization lowering the operating manpower need
- Reduced warehouse space need (raw material from 10 to 30 times less volume)
Our competence at your service
- Availability of high quality raw material continuously controlled
- Aftersales assistance and maintenance
- Laboratory assistance for final products tests
- Consultancy to design and elaborate new products
- Consultancy and supply of downstream manufacturing machines
Our XPE foam plants
From compact XPE lines for newcomers or dedicated projects to large-scale plants for high volumes, MasterPlast designs and installs complete chemical crosslink foam plants tailored to your available space, workforce and target markets.
Large XPE foam plant
The large XPE foam plant is designed for converters needing high throughput, wider foam rolls and maximum flexibility on density and thickness. It is ideal for serving multiple markets – such as building, automotive, sport and technical tapes – from a single production platform.
| Capacity | From 150 to 220+ Kg/h |
| Wideness | From 1,5 to 2+ meter |
| Foam density | From 25 to 250 Kg/m3 |
| Thickness | From 3 to 20+ mm (according to foam density) |
Small XPE foam plant
The small XPE foam plant offers the same foam technology in a more compact configuration, with lower investment and reduced space requirements. It is ideal for companies entering the XPE market or for dedicated, application-specific lines.
| Capacity | From 120 to 150+ Kg/h |
| Wideness | From 1,0 to 1,2+ meter |
| Foam density | From 25 to 250 Kg/m3 |
| Thickness | From 3 to 20 mm (accordingly to foam density) |
Do you have an XPE foam project or plant requirement? Discover our turnkey XPE foam plants or contact us for a quick discussion with one of our technical experts.